Elements and Performance Criteria
- Maintain operation of reel system (OR Element 2 OR Element 3)
- Reel stand and rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product and to ensure efficient continuous operation
- Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web and efficient operation
- Substrate is added to and removed from process according to job instructions
- Sheeting section is monitored and adjusted to ensure quality and efficient product delivery
- Set-off/marking prevention system is monitored and adjusted to ensure quality of printed product without set-off or marking meets the standard of approved proof
- Maintain operation of sheet system (OR Element 1 OR Element 3)
- Feeder and delivery is monitored and adjusted to ensure continuous and efficient feeding to machine
- Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operation
- Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation
- Substrate is added to and removed from process according to job instructions
- Set-off/marking prevention system is monitored and adjusted to ensure quality of printed product without set-off or marking meets the standard of approved proof
- Maintain in-line loading and ejection (OR Element 4 OR Element 5)
- Maintain production process
- Production process is operated in association with fellow workers and according to company specifications and planned daily schedule
- If necessary, the location of objects into fixtures/jigs is monitored and adjusted
- Foil transfer system is monitored and adjusted to ensure quality of printed product meets the standard of approved proof
- Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the standard of the approved proof
- Production is maintained within OHS requirements and company and manufacturer's specifications
- Manual and/or automatic control is used as per specification
- Performance is monitored and verified using the process control system according to enterprise procedures
- Foil performance and position of print are monitored and adjusted throughout production run
- Waste is sorted according to enterprise procedures
- Identify and rectify problems
- Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
- Process adjustments to eliminate problems are reported according to enterprise procedures
- Faulty performance of equipment is identified and reported according to enterprise procedures
- Problem in foil stamping machine operation is identified and reported according to enterprise procedures
- Adjustments or corrections are carried out according to specified procedures and consistent with operator's skill level
- Foil stamping machine operation is checked to ensure correct operation
- Conduct shutdown of production process
- Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
- Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
- Unused foil is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures
- Waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
- All product is removed from operating area
- Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
- Repair/adjustment is verified prior to resumption of operations
- Clean printing machine at end of print run
- In-line printing/converting/binding/finishing units are cleaned ready for next run
- Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run OR
- Sheet feed, transport and delivery systems are disengaged and cleaned ready for next run OR
- Jig and conveyors are disengaged and cleaned ready for next run
- Production records or other documentation are accurately completed where required by enterprise procedures